SR20 Motors

This information has been gathered from various engines that I have used in this car, Some engines where used simply to aquire spare components whist others were rebuilt and utilised in this car. 

Ref Description

Engine

Number

Block

ID

Notes

Tensioner

Oil Feed

Piston Oil

Squirters

Turbo

Drain

Head

ID

7mm Ex

Valves

A

Original Engine

 

unknown

S15 Turbo Engine 

Unknow

green-dot

green-dot

65F

Ribbed

green-dot

Engine A failed:

Valve shim split, one half of the shim caused the timing chain to jump one tooth on the crank sprocket, Advanced timing caused detonation failure of pistons, cylinder bores and head - Pistons and Block were scrapped before I started to colate this information.

B

Complete Engine

 

65F

Cylinder Head never used

green-dot

green-dot

green-dot

65F

2L

Unknow

Engine B was built using cylinder head A but eventually failed:

A blown head gasket + Oil pump damage caused by Turbo bearings failure, Strip down revealed some detonation damage to pistons and bores.

C

Cylinder Head Only

N/A

N/A

Never Used - Sold

       

Unknow

D

Complete Engine

SR20

814688A

52F

Most likely from a S13

red-dot

green-dot

green-dot

 

green-dot

E

Complete Engine

SR20

205504W

65F

Non turbo engine with a distributor

Most likely from a S14

green-dot

red-dot

red-dot

65F

Smooth

red-dot

F

Cylinder Head Only

N/A

N/A

S15 Turbo Engine

     

65F

Ribbed

green-dot

Engine "D" 


Valves

There are various valves used in different heads - The tabel below tries to make sense of the variations i have found to date.

Ref

Head ID

Notes

Inlet Valve ID

Exhaust Valve ID

 A

65F Ribbed

Turbo Head with VCT

E72 - Single Cut 6mm

J3 - Single Cut 7mm

 E

65F Smooth 

Non Turbo Head with VCT

53J - Back Cut 6 mm

64Y - Back Cut 6 mm


VCT Turbo head v VCT Non Turbo head

On the outside these 2 cylinder heads appear to be identical. The ports are the same size and the valves are the same size. Using a non turbo cylinder head may seem like a good idea as they are usually in better condition having not suffered any damage caused by excessive boost and or poor tuning.

exhaust valvesDeep inside out of view is one very small but important difference.

  • The valve stems on the Non Turbo engine are 6mm in diameter. (right image)
  • The Valve stems on the Turbo engine are 7mm in diameter. (Left Image)

The extra 1mm in diameter can make a huge difference as the 7mm valve is 36% larger in cross section and 16% larger in circumference. The larger cross section of the valve stem allows for better heat transfer up the valve stem and the larger circumference or contact area with the valve guide also allows for better heat transfer from the valve into the cylinder head. 

Whist there is probably no decernable performance difference between these two cylinder heads the bigger valve stems will help to keep the exhaust valves cooler and prevent heat damage and detonation should the exhaust valves get too hot.


Oil feed to tensioner

S14 and S15 engines fitted with Variable Cam Timing (VCT) have one very small external difference in the front timing case. When viewed from the front of the motor the top left mounting screw on the front timing cover is moved about 15mm to the left on engines fitted with VCT. Whilst this may seem like a very insignificant diference the reason is very important.

On VCT engines an extra oil way has been added to the engine block and the front timing cover bolt had to be moved to accomodate this change. The extra oil way feeds the timing chain tensioner

This extra oil way runs behind the water pump and down to the main oil gallery. Its so close to the front of the engine that the water pump recess in the block has been made smaller on VCT engines resulting in a different water pump as well.

 

Non VCT Engine "D"

Engine fitted with VCT "B"

Front Timing Case

Note the relocated mounting hole

Timing Case__non_VCT

Timing Case__VCT

Engine Block

(looking at front right corner)

Non VCT engine is missing the extra oil feed 

Tensioner oil_hole_non_VCT

Tensioner oil_hole_VCT

Cylinder Head

Extra oil hole that feeds the chain tensioner

 

SR20 cylinder_head_oil_hole

Water Pump Recess

On the VCT engine the water pump recess is not as deep to allow for the extra oil feed to pass behind the water pump

SR20 water_pump_housing_non_VCT

SR20 water_pump_housing_VCT

pdf-iconObvoisly there is also a very subtle difference in the head gaskets to accomodate the extra oil feed as can be seen by this document produced by Permaseal.